Automated solutions

Hydraulic standard series leveling machine

01

Overloading Performance Breakthrough

The body is welded with high rigidity alloy steel plate and equipped with multi-point prestressed locking structure, which increases the anti eccentric load capacity by 40%. It can continuously process 20mm thick carbon steel plate (taking SPCC as an example) without deformation.
The intelligent hydraulic system is equipped with Bosch Rexroth proportional valve group from Germany, with a pressure output accuracy of ± 0.2MPa. Compared with traditional models, it increases power by 30% while reducing energy consumption by 15%.
02

Precision Leveling Technology

The original roller system segmented compensation technology eliminates the common 0.1-0.3mm/m straightness deviation of traditional leveling machines through independent fine adjustment of 12 sets of hydraulic cylinders.

The work roll is made of Swedish SSAB special steel with a hard chromium coating (HRC62 ± 2) on the surface, ensuring a roll surface roundness of ± 0.05mm after 200000 leveling operations.
03

Intelligent production adaptation

Modular design includes: basic leveling module (standard), laser alignment optional module, AI board shape detection module, achieving seamless upgrade of the production line.
The human-machine interface integrates a process database that stores preset parameters for over 200 types of metal materials (ranging from Q235 cold-rolled sheet to 6061 aviation aluminum), reducing the changeover time to 3 minutes.

Hydraulic servo precision leveling machine

01

0.01mm Level Ultra Precision Control

Adopting a high-precision servo hydraulic system (German Bosch closed-loop proportional valve+Japanese Yaskawa ∑ -7 series servo motor), the motion control accuracy reaches ± 0.01mm, far exceeding traditional hydraulic models (± 0.05mm).
Adaptive dynamic compensation technology, real-time correction of roll gap deviation, ensures the flatness of aviation aluminum materials (such as 7075-T6) and new energy battery electrode sheets (copper/aluminum foil) is ≤ 0.02mm/m.
02

Intelligent Closed-loop Feedback System

Integrated laser thickness gauge (KEYENCE LJ-V series)+plate scanner (SICK Inspector PIM60), online monitoring of material stress distribution, automatic adjustment of roller system pressure, and elimination of "edge wave" defects caused by traditional leveling.
The data linkage MES system realizes cloud storage and traceability of process parameters, which complies with the IATF 16949 automotive industry quality standard.
03

Revolutionary Breakthrough In Energy Efficiency

Variable frequency servo pump group+energy recovery unit, saving 40% energy compared to traditional hydraulic presses, with no-load standby power consumption<3kW (industry average ≥ 8kW).
Response speed<50ms (traditional models ≥ 150ms), especially suitable for high-speed leveling of ultra-thin materials (0.1mm copper foil) in the new energy industry (up to 30m/min).

15 roll economical leveling machine

01

Minimalist And Efficient Production

Visual touch interface:
Built in 20+one click process packages (covering galvanized sheet, stainless steel, aluminum coil, etc.)
Real time display of pressure/speed/flatness curves, with an 80% reduction in operating threshold
Quick mold changing system:

Fully electrified roller gap adjustment, thickness switching completed in 3 minutes (1mm → 5mm)
02

Save Money And Worry To The End

Energy consumption reduced by 27%:

Intelligent intermittent fuel supply technology, standby power consumption is only 2.5kW
Reduce maintenance costs by half:
The lifespan of the roller system reaches 80000 times (industry average of 50000 times)
Unique side opening maintenance compartment, bearing replacement time ranges from 4 hours to 40 minutes.
03

Intelligent Error Prevention Guarantee

AI foolproof system:
Automatic detection of material misplacement (such as the entry of ultra thick plates) and foreign objects on the roller surface
Sound and light alarm+automatic shutdown, protecting equipment from accidental damage
Remote operation and maintenance support:

Scan code to report repairs → Engineer AR remote guidance, increasing fault handling efficiency by 3 times

Automated solutions

Automated Leveling Production Line

Provide an automated leveling production line solution to achieve automatic loading, leveling, and unloading of sheet metal.

Improve production efficiency, reduce labor costs, and enhance product quality consistency.

Intelligent Control System

Equipped with an intelligent control system to achieve remote monitoring, fault diagnosis, and data analysis.
Enhance the level of device intelligence, optimize production processes, and improve the competitiveness of enterprises

Customized automation solutions

Provide customized automated leveling solutions according to customer needs to meet different production requirements.
Perfectly integrate with the customer's existing production line to achieve intelligent production upgrade.